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XL Hybrids System Installation on a GM Van Takes Just Hours


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At XL Hybrids, we have designed our XL3 hybrid-electric system to be simple to install – so simple that it can be completed by one technician in just hours. Standard automotive tools and a vehicle lift are all that’s required. In this short clip, we give you a behind-the-scenes tour as I install the XL Hybrids system in a General Motors van for the City of Boston.

I begin with the XL Hybrids electric motor, which is installed behind the vehicle’s transmission. A lithium ion battery pack is installed behind the rear axle. Both motor and battery are connected to an inverter on the vehicle’s frame rail. A closed-loop cooling system and wiring harnesses finish it off. That’s all there is to it. With all components installed, I take the vehicle for a short test drive to verify that detailed performance data is being reported, including MPG improvement.

Did you notice that I didn’t alter the manufacturer’s engine, transmission, fuel, or exhaust systems? Most importantly, your factory warranty is intact too.

This same rapid installation process is happening all over North America at major commercial vehicle upfitters like Knapheide, Adrian Steel, Leggett & Platt, and Auto Truck, among others. The XL3 system can be installed as either a new vehicle upfit, or an existing vehicle retrofit.

Contact us today to see how we can get started for your fleet.

Andrew Gregg is XL Hybrids production manager.


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